Metallurgy for Non-Metallurgists including Metal Processes

The training covers the basic elements of:

• Elements Atoms/Molecules/Molecular structure
• Molecular structure of common metals
• Properties of metals
• Theory of crystals/crystallography
• Chemical equilibrium
• Elements of extractive metallurgy
• Solid solutions
• Metal solidification and properties
• Heat treatment of metals
• Heat treat of steel
• Metal treatment methods and their objectives
• Metal failure and measures to avert failures
• Metal forming
• Metal testing and inspection methods.
• Pressings
• Mouldings Castings & Surface Treatment Extrusions

This training is designed for engineers and operations personnel of process plants refineries it is a basic course for personnel who have a limited or no knowledge of the basics of Metallurgy and who also want to learn the basic techniques of various processes as mention above.

CPD

Day 1 - Basics of Physical Chemistry:

• Atoms Molecules and crystals
• Common elements
• Atomic structure How atoms combine Crystal and crystalline materials
• Metal Processing Techniques
• Presses and Press Forming
• How a press works.
• The press forming techniques
• Materials used on pressings - discuss
• Duplex Inconel Titaniu Phosphor Bronze
• Understanding Metal Pressing
• Coatings Zinc plate Galvanised Powder Coating

Day 2- Chemical Equilibrium:

• Heat and Temperature
• Compound formation
• Types of reactions effects of heat Instruments for measuring temperature
• Metal Processing Techniques Moulding
• Understanding Injection Moulding.
• What is blow Moulding Rotational Moulding
• Understanding Vacuum Forming Different stages of Moulding - Pressure Die

Day 3 - Metal Refining:

• Primary methods for refining steel
• Basic oxygen and electric furnace processes
• Ladle metallurgy-electrolytic refining of non-ferrous metals
• Metal Processing Techniques Castings Paintings/Coatings
• Casting Processes Process
• Selection
• Design of Castings
• Understanding Microstructure of Castings
• Grain structure Chemical inhomogeneity for Castings
• Porosity of Castings
• Casting Alloys

Day 4 - Solidification of Metal:

• Patterns of atoms in solid metals
• Stages of crystal growth
• Formation of grain boundaries Phase diagrams Ingot casting and continuous castings
• Metal Processing Techniques
• Extrusions
• Understanding the Extrusion
• Types Hot Extrusion Cold extrusion Friction Extrusion Micro Extrusions
• Extrusion Defects and how to avoid

Day 5 - Heat Treatment of Steel Fundamentals:

• Types of steel Structure of Iron - relation between carbon content and mircostructures Austenite bainite and martensite
• Main type of heat treating furnaces Atmospheres and quenching media

London Training for Excellence offer a wide range of training courses in London for organisations and individuals who wish to advance their skills and knowledge in the business world. With a great training centre in London, London TFE have everything that is needed to understand the basic needs of a business. Each course focuses on the ‘real-life’ issues a business could face and how to tackle them with ease.

London TFE have a team of enthusiastic leaders and instructors who share a passion for education and want to deliver that same passion to every individual who wish to take a business to succession. Each training courses London encourages individual to aim high and reach their full potential.